British Man Gets 3D-Printed Skull

A survivor of a serious motorbike accident has had pioneering surgery to reconstruct his face using a series of 3D printed parts.

Stephen Power from Cardiff is thought to be one of the first trauma patients in the world to have 3D printing used at every stage of the procedure.

Surgeons said that by using 3D printing techniques, much of the guesswork was removed from the reconstruction of the face – which is remarkably similar, AFP reports, to what it was before the accident.

The team at Morriston Hospital in Wales used CT scans to create and print a symmetrical 3D model of Mr Power’s skull, followed by cutting guides and plates printed to match. His cheekbones were rebroken, following the cutting guides, before the remodelling of the face was completed, and a titanium implant printed in Belgium was then used to hold the bones in place.

Mr Power, who wore a hat and glasses to hide his injuries before the operation, says the results are “totally life-changing”.

“I could see the difference straight away the day I woke up,” he told the BBC. “I’ll be able to do day-to-day things, go and see people, walk in the street, even go to any public areas.”

Maxillofacial surgeon Adrian Sugar says the results are “incomparable” to anything he had achieved before.

“Without this advanced technology, it’s freehand, you have to guess where everything goes,” he says. “The technology allows us to be far more precise and get a better result for the patient.”

Mr Power’s case is being featured in an exhibition about 3D printing at the Science Museum in London.

Agencies/Canadajournal